Watershed Rapid Can Drying

Beverage

SolvAir ends labour-intensive drying at Watershed Packaging with an urgent solution.

SolvAir's agile, tailor-made solutions can swiftly address critical production needs for companies facing time-sensitive issues.

Watershed Packaging in Leeds needed energy drink cans dried after steam sleeving, because wiping each one by hand was slowing production and jeopardising a crucial client contract. SolvAir solved the issue in just two weeks with a 7.5kW blower system, Air Knives and Nozzles.

01 The Problem

Water-soaked cans wiped by hand

Watershed Packaging faced an urgent challenge with water-soaked energy drink cans after the steam sleeving process. Water remained on the sides and the ring pull section at the top of each can, and without an efficient drying system employees had to wipe each can manually before packaging, significantly slowing production and jeopardising a crucial client contract.

Watershed needed a solution within two weeks to complete that contract.

02 The Implication

Slower production and rising labour costs

Manual wiping created a significant drag on Watershed’s production speed and capacity, and the escalating labour costs and reduced throughput threatened the company’s ability to meet urgent deadlines, potentially risking both current contracts and future business opportunities.

03 The Solution

A 7.5kW blower system in two weeks

In just two weeks, SolvAir installed a 7.5kW blower system with precisely positioned 600mm Air Knives and Gesete Nozzles on a short 1m section of conveyor after the sleeving exit, clearing the water from the tops and sides of the cans. The blower system was supplied with a SolvAir Air Controller to regulate the speed and blowing force directed at the cans, and it runs at just below 40Hz, which reduces energy costs.

This eliminated manual intervention, so personnel now pick the cans and pack them into plastic trays, enabling Watershed to meet critical deadlines, reduce energy costs and dramatically accelerate their packaging process.

Results
  • 2 Weeks
    Deployment
  • Eliminated
    Hand Drying
  • Reduced
    Energy Costs

At SolvAir, we pride ourselves on agile problem-solving. The solution we implemented for Watershed Packaging in just two weeks highlights our capacity to meet urgent industry needs without compromising on quality or performance.

Steve Hand Sales Engineer | SolvAir

Could this work on your line? Talk it through with a SolvAir engineer.

Trusted by beverage manufacturers across the globe, SolvAir's Air Knife Systems are proven across the world's most demanding production lines.

Coca-Cola
Watershed
Schweppes
Borjomi
Just Water
The Turmeric Co.
Adelholzener
Cisowianka
Refriango
evian
MenaBev
PepsiCo
Mallows
Hero
Chaudfontaine
Refresco
Coca-Cola
Watershed
Schweppes
Borjomi
Just Water
The Turmeric Co.
Adelholzener
Cisowianka
Refriango
evian
MenaBev
PepsiCo
Mallows
Hero
Chaudfontaine
Refresco
Coca-Cola
Watershed
Schweppes
Borjomi
Just Water
The Turmeric Co.
Adelholzener
Cisowianka
Refriango
evian
MenaBev
PepsiCo
Mallows
Hero
Chaudfontaine
Refresco

Wondering what air could do on your line?

Talk it through with a SolvAir engineer. If compressed air is anywhere in your cleaning, drying or blow-off process, the savings case usually writes itself.

+44 (0)1473 320 307

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